Paper & Roll Products

Protect every roll.
From the mill floor to the rail car.

Rolls, reels, and rolled goods get damaged in the moments no one is watching — a clamp gripped too hard, a bottom edge dropped onto a dock plate, a tight turn into a rail car door. OneTrack puts AI eyes on every lift so you can catch the unsafe moment, prove what happened to the roll, and coach the handling that causes damage.

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Clamp & fork trucks · rail-car & trailer loading · paper, tissue, film, foil & nonwovens
See it in action

The unsafe moment passes in a second.
Now you see it.

A real example of roll handling captured by OneTrack. Overhead and forward-facing cameras catch the bumps, clamp impacts, and tight maneuvers that damage rolls and put operators at risk — automatically, on every truck.

OneTrack Safety AI · roll handling near rail-car loading
The Challenge

Rolls don't forgive a bad second.

A single roll can be worth thousands. But the handling that damages it — and the behavior that risks an operator — happens in an instant, off in a corner of a 150,000 sq ft warehouse, with no one around to see it.

Roll impacts on the load

Operators carry rolls upright and clip the bottom edge on a dock plate, rail-car lip, or door frame. By the time the orange paint shows up on the roll, it's already a customer complaint.

The hardest equipment to run

Clamp and bale-clamp trucks are the toughest powered equipment to master. Too much pressure crushes the core; too little and the roll telescopes or slips. Skill gaps turn into scrap.

Claims you can't disprove

A customer says you damaged the roll. Your only record is the last photo of the rail-car door — useless. Investigations eat a full day and you pay out claims you can't refute.

The OneTrack Approach

Capture the handling. Coach the behavior.

OneTrack turns every clamp and fork truck into a sensor — capturing how each roll is handled, surfacing the risky moments, and helping your team fix the root cause before it becomes the next claim.

01

Capture

Eyes on every lift

Overhead and forward-facing cameras record how each roll is handled and what it looks like at the last touch. All they need is power — 9–55V DC, onboard SIM and storage. No mill Wi-Fi or IT required.

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02

Surface

Search your floor like your WMS

Vision AI flags the impacts, harsh turns, dock-plate maneuvers, and phone use that lead to roll damage — and links every clip to the roll, order, operator, and timestamp from your WMS or ERP.

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03

Coach & Resolve

Fix the cause, close the claim

Supervisors get the clip in real time and coach the handling before it repeats. When a damage claim comes in, pull the footage in minutes — and prove what actually left your dock.

Capabilities

Built for how rolls actually move

Safety & handling

Roll impact & unsafe handling detection

OneTrack's vision AI is trained on tens of millions of clips to recognize the behaviors that damage rolls and endanger people — not just the severe collisions a G-force sensor would catch.

  • Bumping or clipping rolls against racks, columns, and rail-car edges
  • Aggressive turns and speed with a roll on the clamp
  • Unsafe dock-plate and rail-car entry maneuvers
  • Phone use, seatbelt, and not looking in the direction of travel
CLAMP TRUCK · OVERHEAD CAM
ROLL IMPACT — AUTO-DETECTED
Product condition

A visual record of every roll's last touch

Forward-facing cameras mount with high-strength magnets and point exactly where you need them — even at the bottom of the roll. Instead of an operator climbing down to photograph product with a phone, the camera documents the condition of every roll as it ships, hands-free.

  • Magnetic mounts you can reposition for any clamp, fork, or attachment
  • Capture the bottom and face of the roll at the point of load
  • No more manual photos of thousands of rolls a day
Damage claims & OS&D

Resolve roll damage claims in minutes, not days

Connect your WMS or ERP and every clip is indexed by roll, order, and LPN. Search your floor like Google — or forward the customer's complaint email straight to the OneTrack agent and get a package of the relevant footage back in minutes.

  • Search by roll number, order, LPN, operator, or timestamp
  • Forward a claim email and let the agent pull the footage for you
  • Confirm whether damage was handling, carrier, or transit-related
Built for the mill floor

Battle-tested for tough, low-connectivity sites

Paper mills and roll-goods warehouses are hard environments — dust, vibration, impacts, and spotty Wi-Fi. OneTrack is built for it. Sensors process on-device and store footage on board, then upload over a built-in SIM whenever a connection is available.

  • Magnetic mounts that flex on impact and tether instead of shattering
  • Months of footage stored on the device for after-the-fact requests
  • Installs on anything with power — clamp trucks, fork trucks, bale clamps, old or new
  • Human-first safety, union-friendly, with every detection toggleable
Dock door camera showing loading operations
Any roll, any truck

If it moves a roll, OneTrack can see it

From 26-inch cores to rolls over 100 inches tall, from inbound fiber bales to finished reels — one platform across every piece of powered equipment in the building.

Roll clamp trucks
Coach grip pressure and entry angle on the hardest equipment to operate.
Bale clamps
Watch inbound fiber bales of 1,000–2,000 lbs handled safely from receiving to the pulper.
Fork trucks & PITs
Sit-down, stand-up, reach, turret — install on anything with 9–55V DC power.
Dock doors & rail bays
Fixed cameras add the wider context where rolls meet rail cars and trailers.
Agentic AI · AiOn

An AI analyst that watches your roll operation for you

Behind the cameras is AiOn — like ChatGPT, but connected to your safety, quality, and WMS data. Stop pulling spreadsheets from five systems. Just ask, and AiOn builds the dashboard, root-causes the repeat damage, and writes the coaching plan in minutes.

Meet AiOn
YOUWhich operators have the most roll-impact events in the last 30 days?
YOUPull all footage for order #44891 and package it for the customer claim.
YOURoot-cause our repeat dock-plate damage and build a coaching plan.
Proven Results

Real impact across OneTrack customers

Measurable safety and quality gains from manufacturers and 3PLs running the same platform on their floors.

93%
Fewer Safety Incidents

Proactive coaching on unsafe handling drives incidents down across deployments

70%
Fewer Damage & OS&D Claims

Video proof and behavior coaching cut overage, shortage, and damage claims

Minutes
To Resolve a Claim

Pull indexed footage instantly instead of spending a full day investigating

4–6 wks
Order to Installed

Pure service subscription — no hardware to buy, coaching starts day one

See Case Studies

Results vary by site and use case. Figures reflect outcomes across OneTrack deployments.

Get Started

Put eyes on every roll

See how OneTrack helps paper and roll-goods operations stop reacting to damage and get proactive about safety — protecting product, people, and your margins.

Book a Demo Explore Quality & OS&D

No hardware to buy · Works on any powered equipment · Live in 4–6 weeks